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Oil Extraction Efficiencies
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<pre>Dear All … I have just returned from working away and have read the last week or so of emails. Research is still continuing on the low and high Manzanilla extraction yields in different areas this season and we need as much data as we can get to be prepared for the 2001 season. It seems that during this season, the Manzanilla oil yields have been very low in the south-east regions (eg reports from Victoria at 1- 5%), higher in the north (eg Queensland 15-18%) and in between in the central eastern area (eg a single report from the Hunter Valley at 6- 8%). Peter Caird has also quoted results up to 18-19% from Manzanilla at other processors this season but no location was given. From Soxhlet laboratory tests we can see that the oil is present in the Manzanilla fruit but we need to identify the best methods to extract it with maximum efficiency, thereby reducing the volume of oil being left in the waste. Further research on maximising the oil build up in the fruit of all varieties through various grove management techniques, irrigation scheduling and the like is also important. Here's some further thoughts for discussion on the Manzanilla difficulties in the southern groves. Fruit Maturity: While we don't have a lot of data from any particular region this season, it does seem that the further north we go, the higher the extractable oil yields from Manzanilla. My understanding at this stage is that the Manzanilla appears to mature early but relative to other varieties, the skin colour is not necessarily an accurate indicator of the oil content of the fruit. It appears that Manzanilla fruit increase their oil volume until the skin has turned from purple to fully black, and possibly even beyond this date in some climates. Could it be that we need to extend the harvest date of Manzanilla olives in the southern regions to increase the extractable yields? Paste Temperature: Another factor which I think could be playing a major role in these variable yields from north to south is the paste temperature during extraction. Let's use an example, if a batch of olives are processed on the same day, say April 20th, with 50% of the batch being processed in Victoria and 50% in Queensland then the Queensland processor will most likely extract a higher percentage of oil as the paste will likely be some degrees warmer than the southern location. However, this scenario is compounded even further by the fact that being further south, the fruit take longer to mature and during that time the weather cools even further. This could result in the southern paste being 10 degrees or more colder than the northern paste if they are both processed at a given maturity and ambient/room temperature. A recent report from New Zealand showed that they were having trouble extracting Manzanillo oil when the paste was 17 degrees Celsius. A number of overseas processors recommend up to 35-40 degrees for efficient oil extraction. Is 35 degrees Celsius still the internationally accepted maximum processing temperature for Extra Virgin Olive Oil? Could it be that the Manzanilla fruit need a slightly warmer paste than other varieties, to break the emulsion which has formed from their recorded high moisture contents, and to successfully extract the oil? There is no need to heat it so high as to `scorch' the oil and negate its ability to be labelled "cold pressed" or "extra virgin" but maybe this needs to be considered by processors working where harvest dates coincide with cooler weather. Most oil factories I have visited around the world (including the more established ones in Australia) raise the paste temperature through the use of hot water jackets on the malaxers or simply by heating the room with a fire (often fuelled with dry waste cake) or air-conditioning. Irrigation: An informative email from Steve Sibbett noted that sustained deficit irrigation techniques (SDI) used in the June to mid-August period (Generic November to mid-February in southern hemisphere), helped to increase their overall percentage extraction rates for Manzanilla. (Please be careful transferring dates between hemispheres as Australia is a big country and aspects such as harvest dates could be up to two months out depending on the comparative climates of the regions you are transferring the data from and to.) This SDI method would be worth trialing on Australian groves regardless of the variety in 2001. SDI saves water and increases the percentage yield without, according to the research, actually reducing the overall oil volume. Here's the extract: "Subsequent studies by Goldhamer (done in case water shortages occur and one has to "parcel out" limited supplies) have identified the period from early June through mid-August here as a period when Manzanillo olive can tolerate some stress. In those studies, again for two seasons, he applied 50% of the water requirement during this period and found no impairment in yield (tonnage) but he found improved total oil yield, provided trees did not suffer for water prior to the stress and were returned to optimal irrigation following the mid-summer stress up until harvest. This REGULATED deficit irrigation (RDI) strategy should be important to oil producers as it improves oil yield (fruit % oil at the same tonnage) without compromising total yield, thus improving total oil yield (& hopefully revenue) per acre." Steve Sibbett. Processing Additives: There are a number of additives which can be used to make olive oil extraction more efficient without affecting the final character or quality of the oil. Has anyone done comparative testing of batches with and without extraction additives such as enzymes or talc in Australia? An article on additives has been written by Argentinean Marcelo Berlanda for the next Australian Olive Grower based on overseas research. I am coming near the end of editing the June issue of the Australian Olive Grower and there are a number of articles dealing with extraction additives, oil extraction efficiencies, oil extraction yields in 2000 and comparative laboratory oil yields from 1999 and 2000. There is also a general article on irrigation for olive groves by Steve Goodchild which will answer more irrigation questions. I have also included a new section in the June issue called "Questions Needing Answers" which will include some of the questions raised here and elsewhere to over 12,000 readers around the olive growing world. Hopefully we will get some more answers to our pressing questions. We are still needing to collate a lot of data to get a clearer answer to the specific yield problems this season. As I see it, the main factors we need to compare across all batches (Manzanilla and others) processed this season are: 1. Grove location, and source and age of trees 2. Irrigation/rainfall schedule from flowering onwards 3. Harvest date and perceived maturity of fruit 4. Processing method used 5. Temperature of paste when fruit was processed 6. Oil yield result (and the oil percentage remaining in the waste if recorded) I am keen to receive any such information from growers and processors so that we can continue our research and hopefully have some more conclusive answers before next season. Results can be posted here to the OliveOil Net or to me directly at jarcher@adra.org.au Let's continue to work on this issue until it is resolved. The results will benefit all producers and processors in the years ahead. Kind regards, Julian Archer Olives Australia </pre> </td></tr></table> |
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Re: Oil Extraction Efficiencies
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<pre>Mr Archer said: "A recent report from New Zealand showed that they were having trouble extracting Manzanillo oil when the paste was 17 degrees Celsius. A number of overseas processors recommend up to 35-40 degrees for efficient oil extraction. Is 35 degrees Celsius still the internationally accepted maximum processing temperature for Extra Virgin Olive Oil?" In Australian Olive Grower, Nov 1977**, Dr Marco Mugelli said when discussing the malaxing stage of oil processing: "During the process the temperature musn't exceed 25 degrees Centigrade: any higher than that affects the quality of the oil." Ian Fraser **Footnote: This issue of the journal described Dr Mugelli as "one of Italy's foremost oil extraction specialists and head of the Florence Oil Tasting Panel". </pre> </td></tr></table> |
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